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The ABC Company is a
hypothetical manufacturer that purchases raw materials and converts
them through the manufacturing chain into end products for sales.
The strategic objective is to model the company's supply and demand planning
process to provide realizable demand and supply plans that maximize profits.
The company manufactures and sells six products: 20PS, 30CS, 40PCS, A, B, and C
with the manufacturing chain starting at Purchasing for the raw materials and goes
through the manufacturing stages or processes of Materials, Process
4, Process3, Process2, Process1 into Sales. Each of
these processes have their definitions of products, machine types, product
constructions, standards, and resources. The resource functions
or variables have been defined as variable margin (Var Marg), variable cost (Var Cost),
and sales volume (Sales).
The
current plan
is to produce and sell the products
A, B, and C
in the quantities shown below. An analysis of schedules and
resources needed, summarized in the following table, determines that
full capacity
utilization
is required for this plan.
Current Plan
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| Product |
Proposed |
Expected |
Var Margin |
Var Cost |
Sales |
| |
Machines |
K Units |
$ K/Period |
$ K/Period |
$ K/Period |
| A |
93.6 |
30.3 |
6.4 |
24.6 |
.30.9 |
| B |
224.0 |
106.3 |
27.5 |
91.3 |
118.8 |
| C |
282.4 |
99.1 |
27.8 |
87.2 |
115.0 |
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|
|
|
|
| Totals |
600.0 |
235.7 |
61.7 |
203.1 |
264.8 |
An optimum
criteria must be selected by the user such as: maximum variable margin,
minimum variable cost, maximum volume, minimum direct labor, etc., where
these functions to be maximized or minimized are defined by the user as
production-related variables. The
Strategic Demand Constraints option must be also selected
by the user for use in determining the optimum plan. Resource constraints
can also be placed on variable cost, volume, direct labor, etc.
The following example, using the maximum variable margin criteria and the No
Maximum - No Minimum strategic plan, is summarized in the table below.
The optimum solution determines that the products 30CS, B, and C in the quantities shown could be
produced and sold and give the maximum profit possible. The plan has a
variable margin that is maximized within the constraints of customer demand and
available resources across the manufacturing chain. A comparison of this optimum
plan with the current plan indicates a potential variable margin increase of
6.7 or potential profit gain of $6,700 per period.
Optimum Plan
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Product |
Proposed |
Expected |
Var Margin |
Var Cost |
Sales |
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Machines |
K Units |
$
K/Period |
$
K/Period |
$
K/Period |
|
30CS |
30.1 |
30.1 |
3.0 |
19.5 |
22.6 |
|
B |
140.9 |
53.3 |
13.3 |
45.3 |
58.6 |
|
C |
459.1 |
182.7 |
52.1 |
161.7 |
213.8 |
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Totals |
630.1 |
266.1 |
68.4 |
226.6 |
295.0 |
This model illustrates how
the OSP software product is designed to provide a company with the means to determine
realizable demand and supply plans that
maximize profits while staying within the constraints of customer demand and available resources.
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