OSP
is an optimization package developed by Scope, LLC for consolidating and
analyzing customer orders and demand forecasts to determine the optimum
demand/supply balance before issuing master schedules and production plans.
The proposed optimum plans are designed with strategies to optimize the business objective of
improving profitability and productivity by maximizing company profit and
productivity according to the objective set by the user. They not only determine
if current schedules and production plans are feasible, they also indicate
which combination of products are feasible to produce and sell as the most
profitable and productive for the company. In other words, these plans show
the impact or effects on profitability and productivity of accepting
customer orders and demand forecasts and propose optimum alternatives.
A periodic review jointly by marketing and manufacturing management is
necessary to compare them against current plans so that corrective action
can be taken as needed.
The Optimum Demand Plans
use existing customer order and the demand forecast as its basis and allows
the user to make accurate customer demand predictions, utilize historical
product performance, manage inventory replenishment with forecasting, and
see how price changes affect product gross margins. These plans are used by
sales and marketing management to direct their sales efforts.
The Optimum Supply Plans are
used by manufacturing to determine the material, machine and other resource
requirements and set production and inventory levels for the master
production schedule. Replenishment orders are determined based on the
optimized demand forecasts, on-hand inventory, on order items, back order
items, and the desired safety stock level; and submitted to manufacturing
for the master scheduling and production planning process. The replenishment
cycle can be done weekly or monthly.
The optimization
techniques used are based on the Simplex Method from Linear Programming and the
Hungarian Method for assignment problems. These techniques are implemented
in subroutines that are used in generating optimum demand and supply plans.